Page 39 - Catalog 15
P. 39

1.011 - 1.260 Diameter


                (Patent # 5,259,707)









                                                                           L

                                                           D.O.C.





                                  130°                                                                       S


                                          Size
                                         Range




                                          Standard Tap Sizes Highlighted in Red                                          Drill Sergeants
       Helical Flute                                                      Tool Info.

        Tool #         Size Range          Standard Inserts           L        D.O.C.   Coolant Plug    S
        DS-101-113S    1.011 - 1.135       DI-1031 / DI-1062 / DI-1093 / DI-1125   6.500   2.500   NPT 1/4
        DS-101-113L    1.011 - 1.135       DI-1031 / DI-1062 / DI-1093 / DI-1125   9.000   5.000   N/A
        DS-101-113XL    1.011 - 1.135       DI-1031 / DI-1062 / DI-1093 / DI-1125   11.500   7.500   N/A
                                                                                                      1.000
        DS-113-126S    1.136 - 1.260       DI-1156 / DI-1187 / DI-1218 / DI-1250   6.500   2.500   NPT 1/4
        DS-113-126L    1.136 - 1.260       DI-1156 / DI-1187 / DI-1218 / DI-1250   9.000   5.000   N/A
        DS-113-126XL    1.136 - 1.260       DI-1156 / DI-1187 / DI-1218 / DI-1250   11.500   7.500   N/A

       Straight Flute                                                    Tool Info.

        Tool #         Size Range          Standard Inserts           L        D.O.C.   Coolant Plug    S
        DSL-101-113L    1.011 - 1.135       DI-1031 / DI-1062 / DI-1093 / DI-1125   9.000   5.000
        DSL-101-113XL    1.011 - 1.135       DI-1031 / DI-1062 / DI-1093 / DI-1125   11.500   7.500   NPT 1/4   1.000
        DSL-113-126L    1.136 - 1.260       DI-1156 / DI-1187 / DI-1218 / DI-1250   9.000   5.000
        DSL-113-126XL    1.136 - 1.260       DI-1156 / DI-1187 / DI-1218 / DI-1250   11.500   7.500
                            Use Straight Flute For Lathe and High Pressure Coolant Applications over 500 P.S.I.



                                                                           Speed and Feed Info.

                             Diameter Tolerance                         Material           S.F.M.     I.P.R.
              D                  +/-.002                        Mild & Low Carbon Steel
                                                                Ex. 1018, 1020, 1117, 1141, 12L14   700 - 900   .006 - .010
                                                                High Carbon & Alloy Steel
                        Insert Info                             Ex. 1045, 4140, 4340, 52100, 8620   500 - 600   .006 - .010
        Insert #    D      Screw   Wrench    Grade              Lower Carbon Tool Steel    400 - 500   .006 - .010
                                                                Ex. P-20, H-13, S-7
         DI-1031   1.0312                                       Tool Steel
        DI-1062   1.0625                                        Ex. A-2, A-6, D-2, M-2     350 - 450    .006 - .010
        DI-1093   1.0938                                        Stainless Steel            350 - 550    .005 - .008
         DI-1125   1.1250                                       Ex. 304, 316, 420, 15-5PH, 17-4PH
                           638T      T-15     X33
         DI-1156   1.1562                                       Iron                       600 - 800   .008 - .014
                                                                Ex. Cast, Ductile, Nodular
         DI-1187   1.1875                                       Nickel & Titanium Alloy
         DI-1218   1.2188                                       Ex. Inconel, Hastelloy, TI-6AL-4V   100 - 200   .003 - .005
        DI-1250   1.2500                                        Non-Ferrous Metal         1000 - 2000   .008 - .014
                                                                Ex. Aluminum, Bronze, Brass
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