Page 34 - Catalog 15
P. 34

.396 - .510 Diameter


                                                                                          (Patent # 5,259,707)











                                                 L
                              D.O.C.




               130°   Range                                                    S

      Drill Sergeants                             Standard Tap Sizes Highlighted in Red
                     Size















                                                                           L
                                                Standard Inserts
                              Size Range
                Tool #
               Helical Flute                                                     Tool Info.   3.812   D.O.C.   Coolant Plug   S

                                                                                     1.000
                                                                                                NPT 1/8
                                              DI-406 / DI-421 / DI-437
                DS-39-45S
                               .396 - .450
                DS-39-45L      .396 - .450    DI-406 / DI-421 / DI-437   4.812       2.000        N/A        .500
                DS-45-51S      .451 - .510        DI-468 / DI-500        3.812       1.000      NPT 1/8
                DS-45-51L      .451 - .510        DI-468 / DI-500        4.812       2.000        N/A
               Straight Flute                                                   Tool Info.
                Tool #        Size Range        Standard Inserts           L         D.O.C.   Coolant Plug    S
                DSL-39-45L     .396 - .450     DI-406 / DI-421 / DI-437
                                                                         4.812       2.000      NPT 1/8      .500
                DSL-45-51L     .451 - .510        DI-468 / DI-500
                                   Use Straight Flute For Lathe and High Pressure Coolant Applications over 500 P.S.I.

                                                                                Speed and Feed Info.

                                       Diameter Tolerance
                         D                                                   Material           S.F.M.     I.P.R.
                                            +/-.002
                                                                    Mild & Low Carbon Steel    700 - 900   .003 - .005
                                                                    Ex. 1018, 1020, 1117, 1141, 12L14
                                   Insert Info                      High Carbon & Alloy Steel   500 - 600   .003 - .005
                                                                    Ex. 1045, 4140, 4340, 52100, 8620
                  Insert #    D      Screw     Wrench    Grade      Lower Carbon Tool Steel
                  DI-406    .4062                                   Ex. P-20, H-13, S-7        400 - 500   .003 - .005
                   DI-421   .4219                                   Tool Steel                 350 - 450    .003 - .005
                                                                    Ex. A-2, A-6, D-2, M-2
                  DI-437    .4375     164T       T-6      X33
                                                                    Stainless Steel            350 - 550    .003 - .005
                  DI-468    .4688                                   Ex. 304, 316, 420, 15-5PH, 17-4PH
                  DI-500    .5000                                   Iron                       600 - 800   .004 - .006
                                                                    Ex. Cast, Ductile, Nodular
                                                                    Nickel & Titanium Alloy    100 - 200   .001 - .003
                                                                    Ex. Inconel, Hastelloy, TI-6AL-4V
                                                                    Non-Ferrous Metal          1000 - 2000   .004 - .006
                                                                    Ex. Aluminum, Bronze, Brass
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