Page 35 - Catalog 15
P. 35

.511 - .695 Diameter


                (Patent # 5,259,707)









                                                                             L
                                                        D.O.C.




                                         130°                                                              S


                                                Size
                                                                                                                         Drill Sergeants
                                               Range








                                           Standard Tap Sizes Highlighted in Red
        Helical Flute                                                     Tool Info.

         Tool #        Size Range        Standard Inserts           L        D.O.C.    Coolant Plug    S
         DS-51-57S      .511 - .570     DI-515 / DI-531 / DI-562   5.000      1.500      NPT 1/8
         DS-51-57L      .511 - .570     DI-515 / DI-531 / DI-562   6.500      3.000        N/A
         DS-57-63S      .571 - .630     DI-578 / DI-593 / DI-625   5.000      1.500      NPT 1/8
                                                                                                      .750
         DS-57-63L      .571 - .630     DI-578 / DI-593 / DI-625   6.500      3.000        N/A
         DS-63-69S      .631 - .695    DI-640 / DI-656 / DI-669 / DI-687   5.000   1.500   NPT 1/8
         DS-63-69L      .631 - .695    DI-640 / DI-656 / DI-669 / DI-687   6.500   3.000   N/A
        Straight Flute                                                   Tool Info.


         Tool #        Size Range        Standard Inserts           L        D.O.C.    Coolant Plug    S
         DSL-51-57L     .511 - .570     DI-515 / DI-531 / DI-562
         DSL-57-63L     .571 - .630     DI-578 / DI-593 / DI-625   6.500      3.000      NPT 1/8      .750
         DSL-63-69L     .631 - .695   DI-640 / DI-656 / DI-669 / DI-687
                                Use Straight Flute For Lathe and High Pressure Coolant Applications over 500 P.S.I.



                                                                         Speed and Feed Info.
                                                                      Material           S.F.M.     I.P.R.
                             Diameter Tolerance
                D                 +/-.002                     Mild & Low Carbon Steel
                                                              Ex. 1018, 1020, 1117, 1141, 12L14   700 - 900   .004 - .006
                                                              High Carbon & Alloy Steel
                          Insert Info                         Ex. 1045, 4140, 4340, 52100, 8620   500 - 600   .004 - .006
         Insert #    D      Screw    Wrench    Grade          Lower Carbon Tool Steel    400 - 500   .004 - .006
                                                              Ex. P-20, H-13, S-7
          DI-515    .5156
          DI-531    .5312                                     Tool Steel                 350 - 450    .004 - .006
                                                              Ex. A-2, A-6, D-2, M-2
          DI-562    .5625                                     Stainless Steel
          DI-578    .5781                                     Ex. 304, 316, 420, 15-5PH, 17-4PH   350 - 550    .004 - .006
          DI-593    .5938                                     Iron                       600 - 800   .005 - .008
                             314T      T-8      X33           Ex. Cast, Ductile, Nodular
          DI-625    .6250
          DI-640    .6400                                     Nickel & Titanium Alloy    100 - 200   .001 - .003
                                                              Ex. Inconel, Hastelloy, TI-6AL-4V
          DI-656    .6562                                     Non-Ferrous Metal         1000 - 2000   .005 - .008
          DI-669    .6693                                     Ex. Aluminum, Bronze, Brass
          DI-687    .6875                                                                                             35
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